For welding copper nickel to steel nickel copper consumables containing about 65 ni are used as the weld metal can absorb more iron dilution from the steel without cracking than copper nickel weld metals.
Copper sheet for welding.
The heat associated with this.
Representative parameters used in joining cu ni alloys by gmaw spray arc are shown in table 3.
Tig welding is an option if you re the risk taking type.
Tig welding copper photo courtesy metal works fabrication is copper easy to weld.
Currents on the high side of the range are favored for the higher conductivity lower nickel content alloys.
For welding sheet and plate from one side grooved copper or cu ni backing bars are preferred.
This alloy generally has less than 0 02 oxygen.
It is often necessary to raise the temperature level of the sheet in an area of 6 0 to 12 0 in.
The leaching is worse at high temperatures like boiling a liquid and containing the steam.
Oxygen free copper will allow copper to retain the original bronze color after welding by preventing oxidation.
P deoxidized copper contains low amounts of oxygen but tends to have up to 0 05 phosphorus and 0 05 arsenic which can release fumes.
152 4 to 304 8 mm away from the weld.
Ercusi a contains 1 mn and 3 si and is the preferred filler metal for tough pitch and p deoxidised.
Due to its high conductivity the base material copper acts as a heat sink so the welds need to be hot and fast.
In welding copper sheets the heat is conducted away from the welding zone so rapidly that it is difficult to bring the temperature up to the fusion point.
The two filler metals most often selected to weld the pure copper alloys are aws a5 7 ercu the c7 of the now superceded bs 2901 part 3 and ercusi a the old c9 of bs 2901.
It depends on your plan or your manufacturer s plan.
Many weld consumable manufacturers offer cu ni and nickel copper electrodes and filler wires to recognised specifications table 11.